Double Stage Cutter Compactor Recycling Pelletizing Line
Specifications
| Target Recycled Material | HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS | |||||
| System Composition | Screw Loader, Single Screw Extruder, Filtration first, Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section,Conveyor Fan, Product Silo | |||||
| Material of Screw | 38CrMoAlA (SACM-645), Bimetal (Optional) | |||||
| L/D of Screw | 28/1, 30/1, 33/1, (According to the characteristics of recycling) | |||||
| Heater of Barrel | Ceramic heater or Far-infrared heater | |||||
| Cooling of Barrel | Air cooling of fans through blowers | |||||
| Pelletizing Type | Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing | |||||
| Technical Services | project design, factory construction, installation and recommendations, commissioning | |||||
| Machine Model | L/D | Single Screw Extruder | ||||
| Screw Diameter | Extruder motor | Output capacity | ||||
| (mm) | (kw) | (kg/h) | ||||
| XY100/100 | 100 | 28 | 75-90 | 200-300 | ||
| 10 | 22-30 | |||||
| XY120/120 | 120 | 28 | 90-110 | 250-400 | ||
| 10 | 30-37 | |||||
| XY130/130 | 130 | 28 | 132 | 450-550 | ||
| 10 | 45 | |||||
| XY160/180 | 160 | 28 | 160-200 |
550-850 | ||
| 10 | 55 | |||||
| XY180/200 | 180 | 28 | 220-250 |
800-1000 | ||
| 10 | 75 | |||||
Double Stage Cutter Compactor Recycling Pelletizing Line
The series single screw extrusion and pelletizing system is a specialized and reliable system, suitable to the recycling and re-pelletizing job of rigid plastic scrap. It combines function of plasticization and pelletizing to one step and is ideal for crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final productions produced by single screw extrusion line are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion cand plastics injection,etc
Spiral Feeding Machine
Lumps or thick flakes after crushed, conveyed into the single screw extruder by screw loader, then, compress, plasticize in the extruder and removed volatiles and moisture by vacuum system, after filtering through the filtration system, to pelletize into granules. Depending on the different screw diameters of single screw, the typical capacity can cover from 100kg/h to 1000kg/h,Loading motor power: 2.2 kw. Conveying pipe made with stainless steel material, pipe inner thickness is 2mm, pipe diameter is 102mm.
Main Feeder (Volumetric)
It will feed the materials into the extruder. There is a stirring screw to avoid material’s blockage at the bottom of the feeder. Feeding hopper with level indicator.
If you want to compound the materials, side feeders are optional.
Single Screw Extruder
Our unique design single screw extruder gently plasticizes and homogenizes the materials. Our bi-metal extruder has great anti-corrosion resistant, wear resistant and long life time.
Double Vacuum Degassing Zones
With double vacuum degassing zones, volatile such as micro-molecules and moisture will be removed efficiency to improve the quality of granules, especially suitable for the heavy printed materials.
Plate Type Screen Changer
The Plate type filter is made in a continuous type with two filter plates. There is at least one filter working when the screen is changing.Ring-shaped heater for consistent and stable heating
None-Stop Piston Type Filter
1.A regular single-plate/piston double-station screen changer or non-stop double plate/piston four-station can be installed on head of extruder to present significant filtration performance.
2.Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas.
3. Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
4.Very low operation cost.
Vertical Water ring Granulation System
1.Self-adjusting pelletiziin head for the best granulate quolity and long uptime thanks to consistently correct blades oressure.
2. RPM of rotatory blades is automatic based on melt extruding pressure.
3.Easy and fast pelletizer blades changeover, without adjustment work saves time.
Horizontal Water Ring Granulation System
1.Self-adjusting pelletiziin head for the best granulate quolity and long uptime thanks to consistently correct blades oressure.
2. RPM of rotatory blades is automatic based on melt extruding pressure.
3.Easy and fast pelletizer blades changeover, without adjustment work saves time.
Vibration Dry
1.Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.
2. Assemble sieves: The sieves are installed and fixed by screws instead of welding, so you can change the sieves easily in the future.
Vertical Particle Dehydrator
Specially used for dehydration of plastic plaster water rings and underwater cutting particles,
Vibrating Screen
Used to separate the size of plastic particles
